Leaner Than Lean: How Digitalization Transforms Manufacturing
By Randy Stearns – If you want to see the future of manufacturing, follow the Tama River about 45 kilometers upstream from Tokyo’s Haneda Airport to the GE Healthcare facility in Hino, Japan. Inside this outwardly conventional, low-rise suburban business complex is emerging the blueprint for the future of manufacturing, tweak by painstaking tweak.
The Hino factory makes both parts for large medical scanners and small, precision equipment. Compared with similar facilities, its production lines are exceptionally efficient — fast, with less waste, errors and unplanned downtime — thanks in part to the successful integration of advanced digital information technology with operational systems. GE calls this convergence of hardware and software on the shop floor the brilliant factory.
The Hino plant is where the Industrial Internet meets Kaizen, the Japanese concept of continuous improvement pioneered by Toyota after World War II that undergirds Lean methods for eliminating waste in manufacturing. more> https://goo.gl/euCTYE
Posted in Broadband, Economic development, Economy, Education, Science, Technology
Tagged Business improvement, Digitization, GE, Industrial economy, Manufacturing, Productivity, Super regions, Technology
Competing for the World
By Jeffrey R. Immelt – Today, I want to give you some views on globalization … what works, and what doesn’t work, and what needs to change. Please keep foremost in your mind that the U.S. has 5 percent of the world’s population with 25 percent of the GDP. I hope to persuade you that – rather than pulling back – the U.S. can win the global game. But, we have to compete.
I have spent my career doing just that. When I joined GE – in 1982 – 80 percent of our revenue was in the U.S. In 2017, nearly 70 percent of our revenue will be global. We have customers in 180 countries and our exports exceed $20 billion. Our U.S. workers earn high wages because they make leadership products that we sell around the world. Globalization has made us become more efficient, more competitive.
Today, people question globalization. The U.S. is challenging trade deals and has effectively shut down its export bank. The U.S. is not alone. Protectionist barriers are rising in Europe and Asia as well. Economic nationalism is replacing free trade as the dominant idea of the era. Meanwhile, the Chinese are replacing the U.S. as the trade leader on the global stage, growing their influence through expanding relationships and economic development.
How did an ideal so connected to American influence and success become so demonized? In retrospect, there were key changes along the way. I’ll name a few. more> https://goo.gl/WLgK88
Posted in Business, Economy, Education, History, Leadership, Media, Net
Tagged Business improvement, GE, Globalization, Internet, Leadership, Manufacturing, Technology
The U.S. is heading toward a trade war it cannot win.
By Tavis Jules – President Donald Trump ended his address to a joint session of Congress by saying “My job is not to represent the world. My job is to represent the United States of America.”
Trump’s job as de facto representative of the world is a byproduct of post-World War II era restructuring that ushered in over seventy years of American dominance and greatness while allowing America to significantly influence and shape educational development priorities, agendas and directives of global institutions such as the World Bank, the International Monetary Fund and World Trade Organization.
Since the 1980s, the mantra of open markets has equated to open educational systems in the name of democratic governance and transition. In line with Washington Consensus principles of deregulated labor markets, privatization of nationalized industries, and openness to trade under the banner of ‘saving’ national education and preparing a new generation of global workers to exploit their untapped capital, governments have been slowly opening their educational markets to all forms of trade and services.
These neoliberal policies crystallized in 1995 when the U.S.-led WTO in its General Agreement on Trade in Services identified education as one of 12 tradable services, under the movement of natural persons. Thus, education became subjected to global trade and commercial rules.
Trump’s congressional message of not knowing the full scope of what his job is or should be, highlights the narrowness which is fed through his policy advisers, who too often apply established models to current circumstances, rather than considering the radical reinterpretations of the issues.
In today’s overly interconnected world, the U.S. is heading towards a trade war it cannot win; America needs the world, but the world does not need America when the emerging and frontier markets show such promise. more> https://goo.gl/6Tyf03
Posted in Business, CONGRESS WATCH, Economic development, Economy, Education, History, Leadership, Media, Net
Tagged Business improvement, Free trade, Government, Jobs, Manufacturing, United States
I Machine, You Human: How AI Is Helping GE Build A Powerhouse Of Knowledge
By Tomas Kellner – Every fall, GE Global Research holds a scientific gathering called the Whitney Symposium highlighting the latest scientific trends. Last year the two-day event explored industrial applications of artificial intelligence. We sat down with Mark Grabb and Achalesh Pandey, two GE scientists looking for ways to apply AI to jet engines, medical scanners and other machines.
“We are starting to see significant performance increases from the combination of deep learning and reinforcement learning, where you have a human in the loop correcting the system,” Grabb said. “Once you build a smooth user experience and get the system going, people don’t even know they are correcting the AI along the way.”
At GE, we are writing software like Predix, which is the cloud-based operating system for machines that allows us to connect them to the Industrial Internet. But we also have a tremendous number of domain experts. There’s a lot of physics and domain knowledge that’s required to build good analytics and machine learning models. We have actually built AI systems that help data scientists more quickly and more effectively capture the domain knowledge across all the people inside GE building these models. So AI comes in even in the developing of analytics. more> https://goo.gl/OMZ9TS
Posted in Broadband, Business, Economy, Education, Science, Technology
Tagged Business improvement, GE, Industrial economy, Internet, Machine learning, Manufacturing, Technology
Game On: Augmented Reality Is Helping Factory Workers Become More Productive
By Tomas Kellner – As chief engineer for advanced manufacturing at GE Healthcare, Jimmie Beacham, 43, is in charge of a futuristic laboratory in Waukesha, Wisconsin, experimenting with new ways to make things. He and his team are using the Xbox and a connected Kinect motion tracker to bring augmented reality (AR) into the factory and help workers become more efficient. “We are projecting the work instructions onto the parts and use sensors to monitor the assembly and give feedback to the operator,” Beacham says.
Specifically, the Kinect and a camera are following the worker’s movements and feeding them to a computer that stores the assembly instructions. The computer controls an overhead projector that displays the manufacturing steps on the workbench. Based on the visual and sensory feedback, the system signals the operator immediately if an error occurs or guides them to the next step.
The system currently at the Waukesha lab came from Light Guide System, a Detroit-area maker of augmented reality tools for industry. The first applications are focusing on guiding workers through “the critical steps where we can’t afford to make a mistake,” Beacham says. But his team has already started expanding its scope and connecting it to face recognition technology, collaborative robots, or cobots, and Predix, GE’s software platform for the Industrial Internet. more> https://goo.gl/KaGM9r
Posted in Business, Economic development, Economy, Education, Product, Science, Technology
Tagged Augmented reality, Business improvement, GE, Industrial economy, Jobs, Manufacturing, Productivity
School’s In: GE’s New “Brilliant Learning” Program Will Train Workers For Jobs Of The Future
By Tomas Kellner – Jesse Schrimpf didn’t study additive manufacturing in school. But when a 3D printer showed up at his plant in Waukesha, Wisconsin, the GE Healthcare engineer decided to give the machine a whirl.
Normally, Schrimpf would design a new master mold, order a wooden mold prototype costing as much as $20,000 from a supplier and wait as long as four weeks for the delivery. He would test it, make tweaks and repeat the process. The costs quickly added up.
But with the 3D printer at his disposal, he could print a mold that performed better than the wooden kind in just two days on-site and for $1,000. The printer, which creates 3D objects directly from a computer file, enabled him to incorporate changes into the next design version with his keyboard and a mouse.
Schrimpf is in many ways the poster child for GE’s new “brilliant learning” program the company is launching for employees around the world this week. It includes “massive open online courses” in several languages, workshops, “immersion boot camps on lean manufacturing” and other training designed to help employees get ready for the arrival in the factory of 3D printing, big data, robotics, digital and lean manufacturing and other advanced technologies.
GE is launching “brilliant learning” to change things. The model feeds into the company’s idea of the Brilliant Factory, a plant that uses big data, software sensors, new manufacturing methods and robotics to increase productivity. GE businesses are busy rolling out the concept at 17 sites in Japan, India, Italy, Mexico and also the U.S, and more are in the pipeline. more> https://goo.gl/1jmbjf
Posted in Broadband, Economic development, Economy, Education, Healthcare, Leadership, Product, Science, Technology
Tagged 3D printing, Broadband, Business improvement, GE, Industrial economy, Internet, Manufacturing
787-10 Dreamliner Makes Its First Flight
Boeing – The 787-10 Dreamliner is the newest and longest member of the super-efficient 787 family.
As a stretch of the 787-9, the 787-10 leverages the family’s proven technology, long range and preferred passenger experience, with unprecedented efficiency: 10 percent better fuel and emissions than the best on offer by the competition and 25 percent better than the airplanes it will replace. more> boeing.com/commercial/787-10
Posted in Economic development, Economy, Education, Science, Technology, Transportation
Tagged 787-10, Boeing, Business improvement, Industrial economy, Manufacturing, Technology, United States
New Projects Create a Foundation for Next-Gen Flexible Electronics
By Josh Brown – Four projects set to move forward at the Georgia Institute of Technology aim to lay the groundwork for manufacturing next-generation flexible electronics, which have the potential to make an impact on industries ranging from health care to defense.
Researchers at Georgia Tech are partnering with Boeing, Hewlett Packard Enterprises, General Electric, and DuPont as well other research institutions such as Binghamton University and Stanford University on the projects.
Flexible electronics are circuits and systems that can be bent, folded, stretched or conformed without losing their functionality. The systems are often created using machines that can print components such as logic, memory, sensors, batteries, antennas, and various passives using conductive ink on flexible surfaces. Combined with low-cost manufacturing processes, flexible hybrid electronics unlock new product possibilities for a wide range of electronics used in the health care, consumer products, automotive, aerospace, energy and defense sectors.
“Flexible electronics will make possible new products that will help us address problems associated with food supply, clean water, clean energy, health, infrastructure, and safety and security,” said Suresh Sitaraman, a professor in the George W. Woodruff School of Mechanical Engineering, who is leading Georgia Tech’s flexible electronics activities. more> https://goo.gl/qjx3UT
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Posted in Broadband, Business, Communication industry, Economic development, Economy, Education, Energy & emissions, Healthcare, Nature, Product, Science, Technology, Transportation
Tagged Broadband, Business improvement, Climate change, Ecology, Georgia Tech, Health, Internet, Manufacturing, Technology