Leaner Than Lean: How Digitalization Transforms Manufacturing
By Randy Stearns – If you want to see the future of manufacturing, follow the Tama River about 45 kilometers upstream from Tokyo’s Haneda Airport to the GE Healthcare facility in Hino, Japan. Inside this outwardly conventional, low-rise suburban business complex is emerging the blueprint for the future of manufacturing, tweak by painstaking tweak.
The Hino factory makes both parts for large medical scanners and small, precision equipment. Compared with similar facilities, its production lines are exceptionally efficient — fast, with less waste, errors and unplanned downtime — thanks in part to the successful integration of advanced digital information technology with operational systems. GE calls this convergence of hardware and software on the shop floor the brilliant factory.
The Hino plant is where the Industrial Internet meets Kaizen, the Japanese concept of continuous improvement pioneered by Toyota after World War II that undergirds Lean methods for eliminating waste in manufacturing. more> https://goo.gl/euCTYE
Posted in Broadband, Economic development, Economy, Education, Science, Technology
Tagged Business improvement, Digitization, GE, Industrial economy, Manufacturing, Productivity, Super regions, Technology
Chips Ahoy: The Port Of LA Is Getting A Digital Makeover
By Kristin Kloberdanz – The day after Christmas in 2015, workers at the Port of Los Angeles set a personal record. They unloaded a massive cargo ship called the Benjamin Franklin, the largest ever to land in North America, in just three and a half days.
Such brisk efficiency takes lots of planning. The right equipment has to be in place to move the merchandise from the ship and onto trucks and trains for distribution. In this case, it was a months-long logistical exercise — carried out mostly by telephone and spreadsheets.
Port operators knew they could do better. So they partnered with GE to create a pilot program making cargo shipment data visible with GE software. The pilot, which went live this week, will help the port’s complex system of shippers, terminal operators, trucks, rail cars and other components run more efficiently.
Seth Bodnar, GE Transportation’s chief digital officer, says the port resembles a giant restaurant. “In the past, we didn’t know who to serve until the customer showed up — you didn’t know what was coming off the ship until a couple of days before the ship arrived,” he says.
Such short notice can lead to bottlenecks. The new GE software system makes data available to the ports two weeks before the ship arrives, giving everyone plenty of time to synch their assets. The system will also tell workers the cargo’s final destination so that trucks and machines can be ready to move the goods in the most efficient way possible. The payoff can be huge. Bodnar says that a 1 percent improvement in efficiency at just one port can net $60 million in savings. more> https://goo.gl/EcDUvb
Posted in Business, Economic development, Economy, How to, Net, Transportation
Tagged Business improvement, Industrial economy, Organization, Port, Productivity, Super regions
Physicists Are ‘Breeding’ SchröDinger’s Cat, And It Could Reveal The Limits of The Quantum World
By Bec Crew – Physicists have figured out how to ‘breed’ Schrödinger’s cat – an object in a quantum superposition of two states with opposite properties – to produce enlarged versions that could one day reveal the limits of the quantum world.
If they can continue to breed their ‘cats’ even bigger, the experiment could finally reveal the exact point at which objects switch between classical and quantum physics – the divide between the microscopic and macroscopic worlds that physicists have been chasing for decades.
The original Schrödinger’s cat thought experiment states that if you put a live cat in an explosion-proof box with a bomb, until you open the box, you’ll have no idea if the bomb exploded and the cat died. Or maybe the bomb didn’t explode and the cat is still alive.
From our perspective, as long as the box is shut, the cat is occupying two realities. It’s both dead and alive, because we can’t confirm which one, but we know it can’t be neither.
This isn’t just a hypothetical question – in quantum physics, being in two different states at the same time is known as a superposition state, and it’s the entire basis of quantum computing, which is set to revolutionise how we process data in the future. more> https://goo.gl/XMFMB6